How Steelcase Modernized Maintenance with Cryotos CMMS

Executive Summary

Steelcase, a global leader in workplace furniture and solutions, operates a complex manufacturing environment spanning multiple asset categories and production lines. Faced with the growing burden of manual maintenance documentation, inconsistent breakdown analysis, and a lack of structured preventive maintenance tracking, Steelcase partnered with Cryotos CMMS to digitise and standardise their maintenance operations.  

The implementation has delivered immediate, tangible results — paper-based workflows have been entirely eliminated, breakdown root-cause analysis is now systematically captured, and preventive maintenance tasks are executed and documented with full traceability. A planned expansion to include inventory management in the next six months will further consolidate Steelcase's maintenance ecosystem within the Cryotos platform.

Client Profile

Organization Steelcase
Industry Furniture Manufacturing & Workplace Solutions
Operations Multi-line manufacturing with diverse asset categories
Solution Cryotos CMMS — Maintenance Management Platform
Implementation Scope Breakdown Reporting, Asset Management, Scheduled Maintenance
Next Phase Inventory Management (Month 6)

Challenges Before Cryotos

Prior to implementing Cryotos, Steelcase's maintenance team faced persistent operational and documentation challenges:

Operational Pain Points Business Impact
  • Reliance on paper-based maintenance records across all asset categories
  • No standardised format for capturing breakdown root causes
  • Absence of structured 4 Why analysis for recurring failures
  • Difficulty tracking corrective actions and their outcomes
  • Inconsistent preventive maintenance scheduling and compliance
  • Manual data retrieval leading to delayed decision-making
  • High risk of data loss and illegible records
  • Repeat breakdowns due to unresolved root causes
  • Compliance and audit gaps with unverifiable PM records
  • Increased unplanned downtime across production lines
  • Technician time wasted on documentation instead of repairs
  • No visibility into asset health or maintenance trends

The Cryotos Solution

Cryotos CMMS was deployed to address Steelcase's maintenance challenges through four core modules, with a fifth planned for activation within six months.

1. Breakdown Report Management
Breakdown reports are now raised, managed, and resolved entirely within Cryotos, replacing all paper-based formats.

The digital workflow ensures every breakdown is captured with full analytical depth:

  • 4 Why Analysis — Systematic root cause investigation requiring four levels of 'why' questioning for every breakdown event
  • Root Cause Recording — Formal identification and documentation of the underlying failure cause
  • Corrective Action Capture — Detailed logging of actions taken and follow-up measures to prevent recurrence
  • Technician assignment, timestamp tracking, and work order status management built into each breakdown record
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2. Asset Management Across 5 Categories
Steelcase's diverse manufacturing equipment is registered, categorised, and tracked within Cryotos.

Each asset has a dedicated maintenance history, enabling trend analysis and lifecycle planning:

Asset Category Key Monitoring Parameters
Sewing Machine Stitch quality, needle wear, tension settings, lubrication cycles
General Packaging Line Conveyor belts, sealing units, labeling heads, feed mechanisms
Lexicon Line Specialized fabric processing, print alignment, cutting precision
Pneumatic Assets Air pressure, valve conditions, cylinder seals, leak detection
Fabric Cutting Equipment Blade sharpness, cut accuracy, guide rails, motor performance

3. Scheduled Preventive Maintenance (PM)
Planned maintenance tasks are scheduled, assigned, and executed through Cryotos with a structured checklist framework. Each PM work order mandates the following verification points:

PM Check Item Description & Purpose
Document Number Unique PM work order reference for traceability and audit compliance
Visual Inspection Physical condition check — leaks, corrosion, abnormal wear, contamination
Electrical Connection Terminal integrity, wiring insulation, connector tightness, voltage checks
Earthing / Grounding Earth continuity testing to ensure safety and equipment protection
Loose Parts Check Fastener torque, panel fixings, guards, covers, and structural integrity

4. Customized Department-Wise Analytics Dashboard  
Steelcase worked with Cryotos to build a tailored analytics dashboard that provides management and department heads with real-time visibility into maintenance performance metrics — segmented by department and tracked on a monthly basis.

Dashboard Metric What It Measures Business Value
MTTR (Mean Time to Repair) Average time taken to restore an asset to full working condition after a breakdown, tracked per department each month Identifies departments or asset types with slow repair cycles and drives technician efficiency improvements
MTBF (Mean Time Between Failures) Average operating time between consecutive breakdowns for each department's assets, measured monthly Highlights asset reliability trends and informs whether PM intervals need to be tightened or adjusted
Monthly Breakdown Count Total number of breakdown events recorded per department for each calendar month Tracks failure frequency over time to detect deterioration patterns or validate improvement initiatives
Monthly Breakdown Hours Cumulative downtime hours caused by breakdowns per department, aggregated by month Quantifies the production impact of equipment failures and supports prioritisation of maintenance investments


The dashboard is segmented by department, allowing each production area — whether the sewing line, packaging, pneumatics, or fabric cutting — to be assessed independently.

Key dashboard capabilities include:

  • Department-wise MTTR and MTBF displayed side by side for direct comparative analysis
  • Month-on-month breakdown count trend to surface recurring failure patterns early
  • Custom date range filters for flexible period-over-period reporting
  • At-a-glance KPI indicators enabling rapid management review without manual data compilation
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Results & Impact

Since going live with Cryotos, Steelcase has achieved measurable improvements across maintenance operations:

Area Outcome
Paperwork 100% elimination of paper-based maintenance records
Breakdown Analysis Structured 4 Why analysis applied to every breakdown event
Root Cause Tracking All root causes and corrective actions formally recorded and searchable
Preventive Maintenance PM schedules tracked with 5-point checklist compliance per work order
Asset Visibility Full maintenance history across all 5 asset categories in a single system
Analytics Dashboard Department-wise MTTR, MTBF, monthly breakdown count and hours tracked automatically
Audit Readiness Instant access to historical records via document number referencing

Implementation Roadmap

Steelcase's Cryotos deployment follows a phased approach, ensuring operational stability before expanding scope:

Phase Status Scope
Phase 1 (Current) Active Breakdown Reports with 4 Why Analysis, Root Cause & Corrective Actions; Scheduled Preventive Maintenance; Asset Registry across 5 categories; Full paperwork elimination
Phase 2 (Month 6+) Planned Inventory Management Module activation; Spare parts tracking and consumption; Automated reorder alerts; Integration with breakdown and PM workflows

The planned inventory module will enable Steelcase to track spare parts consumption, set automated reorder thresholds, and link inventory usage directly to breakdown and PM work orders — creating a fully integrated maintenance ecosystem.

Why Cryotos

Steelcase selected Cryotos as their CMMS of choice for several key reasons:

  • Flexibility to configure asset categories, checklists, and workflows specific to manufacturing environments
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  • Mobile-first design enabling technicians to raise, update, and close work orders on the shop floor
  • Built-in analytical frameworks such as 4 Why analysis integrated natively into breakdown workflows
  • Scalable platform supporting phased adoption — starting with core modules and expanding to inventory
  • Structured PM checklists covering critical safety and operational parameters including earthing and electrical checks
  • Customizable analytics dashboards delivering department-wise MTTR, MTBF, and downtime metrics without manual effort
  • Centralized data platform enabling management visibility across all asset categories and maintenance activities

Don't Take Our Words!
Here From Our Esteemed Clients!

Gurit, supplier for composite materials, engineering services and equipment for the wind turbine | Client of Cryotos
Mr. Mohanmurali R

I recently purchased Cryotos CMMS Software for asset management needs at my organization and after a few months of testing and monitoring, I'm incredibly pleased with the results. The software is user friendly, accessible and the design is very intuitive. It covers all the aspects of managing maintenance and repair, starting from preventive maintenance and standardizing operation cycles, to scheduling and streamlining workflows. I am highly satisfied with the performance and the range of features offered by Cryotos. Highly recommendable!

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Al Zain Poultry Farms LLC, leader in poultry industry offering 100% halal and hygienically packed - Client of Cryotos
Mr. Vishnu S Nair

Since we've started using Cryotos, our team has been able to stay on top of all the various SOPs. Checklists and safety procedures are now easily accessible to everyone, and we can quickly reference them whenever we need to. The software has definitely helped to improve our team's communication and efficiency. Plus, the fact that it's cloud-based means we can access it from anywhere, which is a big plus. It has been a great help in keeping everyone on the same page and up to date with the latest procedures.

Ardelisys, security system installation service - Client of Cryotos
Mr. Sathyendran R.

I am using this application right now for my service team, very good, user friendly, have lot of customisation in workflow and service reports. the team supported for initial implementation, They have good support team. Myself fully recommended this application.

Read Complete Review in G2

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