How to Create an Equipment Downtime Report with a CMMS?

How to Create an Equipment Downtime Report with a CMMS?

As an essential component of maintenance management, tracking equipment downtime is critical to ensure that equipment is available and performing optimally. Equipment downtime is the period during which equipment is not operational, which can result in lost production, missed deadlines, and unhappy customers. Without a clear understanding of equipment downtime, it is challenging to identify the root cause of equipment failures and implement measures to prevent them. In this article, we will discuss the importance of tracking the health of critical equipment, the common Causes of Equipment Failures and how to create an equipment downtime report using a CMMS (Computerized Maintenance Management System) software and why it is crucial for maintenance management.

Why Track Equipment Downtime?

Tracking equipment downtime is crucial for maintenance management for several reasons:

Identifying the Root Cause of Equipment Failures

By tracking equipment downtime, maintenance teams can identify the root cause of equipment failures and implement corrective measures to prevent them from recurring.

Improving Equipment Reliability

Equipment downtime tracking helps maintenance teams to implement preventive maintenance measures and improve equipment reliability and extend asset lifetimes.

Reducing Costs

Tracking equipment downtime can help maintenance teams to reduce costs associated with equipment downtime, such as lost production, missed deadlines, and unhappy customers.

Improving Customer Satisfaction

By tracking equipment downtime, maintenance teams can ensure that equipment is always available and performing optimally, leading to happier customers.

Some of the Most Common Reasons for Equipment Failure Include

Lack of Maintenance
Not maintaining equipment regularly.
Wear and tear
Equipment that is subject to constant use will experience wear and tear.
Operator Error
When equipment is operated improperly or by untrained personnel.
Environmental Factors
Equipment that is exposed to harsh environments or extreme temperatures.
Material or Parts Failure
When parts or materials used in equipment fail.
Power Outages
Power outages can cause equipment downtime if the equipment is not equipped with backup power.
Software or Technology Issues
Equipment that relies on software or technology can experience downtime if there are issues with the software or technology. By tracking equipment downtime and identifying the root cause of the downtime, maintenance teams can implement corrective measures to prevent downtime from recurring.

By tracking equipment downtime and identifying the root cause of the downtime, maintenance teams can implement corrective measures to prevent downtime from recurring.

Creating an Equipment Downtime Report with a CMMS

A CMMS can help maintenance teams track equipment downtime by providing a centralized platform for managing work orders, tracking assets, and scheduling preventive maintenance tasks. Here are the steps to create an equipment downtime report using a CMMS:

Step 1: Collect Data
The first step in creating an Equipment Downtime Report is to collect data on equipment downtime. The data can be collected manually or automatically, depending on the capabilities of the CMMS. Manual data collection involves recording the start and end time of equipment downtime, the reason for the downtime, and any actions taken to resolve the issue while automatic data collection using sensors or other monitoring devices to track equipment downtime automatically reducing human errors.
Step 2: Analyze Data
Once the data has been collected, it needs to be analyzed to identify trends and patterns. The CMMS can generate reports and charts to visualize the data, making it easier to identify trends and patterns. For example, a report can show the total downtime for each piece of equipment, the reasons for the downtime, and the frequency of downtime.
Step 3: Identify Root Causes
Once the data has been analyzed, the next step is to identify the root causes of equipment downtime. The CMMS can help identify the root causes by providing insights into the reasons for downtime and the frequency of downtime. For example, if a piece of equipment is experiencing frequent downtime due to a specific issue, the CMMS can highlight this issue, allowing maintenance teams to implement corrective measures to prevent it from recurring.
Step 4: Implement Corrective Measures
After identifying the root causes of equipment downtime, the next step is to implement corrective measures to prevent downtime from recurring. The CMMS can help in this step by allowing maintenance teams to schedule preventive maintenance tasks, track inventory levels, and manage work orders. For example, if a piece of equipment is experiencing frequent downtime due to lack of lubrication, the CMMS can schedule preventive maintenance tasks for lubrication to prevent downtime from recurring.
Step 5: Monitor Performance
The final step in creating an equipment downtime report is to monitor performance continuously. The CMMS can provide real-time data on equipment performance, allowing maintenance teams to track progress and identify areas for improvement. For example, if a piece of equipment is still experiencing frequent downtime despite implementing corrective measures, the CMMS can provide insights into why the corrective measures are not working, allowing maintenance teams to implement new measures.

Cryotos CMMS (Computerized Maintenance Management System) is a powerful maintenance management software designed to help businesses manage their maintenance operations efficiently. The software is designed to automate and streamline maintenance processes, enabling businesses to optimize their maintenance strategies, reduce downtime, and increase productivity. Cryotos CMMS provides a centralized platform for managing work orders, tracking assets, scheduling preventive maintenance tasks, and generating reports, making it easier for maintenance teams to manage their operations and ensure that equipment is always available and performing optimally. The software is user-friendly and can be customized to meet the unique needs of businesses across various industries, including hospitality, healthcare, manufacturing, and more. One of the Key Features of Cryotos CMMS is its ability to create equipment downtime reports, which provide valuable insights into equipment performance and maintenance needs.

Tracking Equipment Downtime

The first step in creating an equipment downtime report with Cryotos CMMS software is to track equipment downtime. The software allows maintenance teams to record downtime events and the associated details, including the date and time of the event, the equipment affected, and the reason for the downtime. This information is then used to generate a comprehensive downtime report that provides insights into the frequency and duration of downtime events.

Analyzing Downtime Data

Once downtime events are tracked and recorded in the system, Cryotos CMMS Software can analyze the data to identify trends and patterns. The software can generate reports that highlight the equipment with the most downtime, the most common causes of downtime, and the duration of downtime events. This information can be used by maintenance teams to make data-driven decisions and implement preventive maintenance measures to reduce downtime.

Automatic Notification

Cryotos CMMS software can also be configured to automatically notify maintenance teams when downtime events occur. When an equipment failure or downtime event is recorded in the system, the software can send automatic notifications to maintenance staff, alerting them to the issue and providing details of the event. This enables maintenance teams to respond quickly and minimize the impact of downtime events.

Real-time Monitoring

Cryotos CMMS software provides real-time monitoring of equipment performance, enabling maintenance teams to track equipment metrics and identify potential issues before they lead to downtime events. The software can be configured to alert maintenance staff when equipment metrics fall outside of acceptable parameters, allowing them to take corrective action before downtime occurs.

Customizable Reports

Cryotos CMMS software provides customizable reports that enable maintenance teams to generate downtime reports that are tailored to their specific needs. The software allows users to choose the data points they want to include in their reports, such as the equipment affected, the duration of downtime events, and the reason for downtime. This flexibility enables maintenance teams to generate reports that provide valuable insights into their equipment performance and maintenance needs.

Conclusion

Tracking equipment downtime is critical for maintenance management, as it allows maintenance teams to understand which activities and products require more attention and resources. By tracking equipment downtime, maintenance managers can evaluate the cost of repairs, improve operational efficiency, and identify areas for improvement. They can also use downtime data to determine when it is necessary to replace existing equipment or invest in new technologies. In addition, downtime data can help maintenance teams identify trends and patterns in their equipment and diagnose any potential problems that may be leading to increased downtime.

A downtime report is important in maintenance management because it provides details on the performance, availability, and reliability of a system. The data provided in a downtime report helps organizations identify opportunities for improvement, recognize system issues before they become problematic, and improve customer satisfaction. A proper system downtime report should include information on the time the system was offline, the length of the interruption, the reason for the downtime, the corrective actions taken, and any remaining issues. A good report should also provide data on the technical elements such as system configuration, downtime frequency and cause of failure. This allows maintenance teams to quickly identify, and often pre-empt, areas for improvement and ultimately assists them in keeping systems up and running as expected. Cryotos CMMS can help you tailor made downtime report as per your organization’s needs. Contact us to know more.

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What Do Our Clients Says ?

Amrapali Exports - Esteemed Clients of cryotos
Anuraj Sharma - Maintenance Manager

The best thing about Cryotos CMMS software is that it always tells me when something needs to be fixed - before it breaks and cost me a fortune!

The software is very user-friendly, and even if I don't know how to do something, the support team is always there to help me out.

Most importantly, unlike other such software, Cryotos is editable and hence the user can modify how the software works as per their need, we made several changes in the workflow & flowchart with the help of development team.

I don't know what I would do without Cryotos! I've been using it for years, and it has saved me so much time and money. I highly recommend it to anyone who wants to manage their assets efficiently.

Resil Chemicals - Esteemed Clients of Cryotos
Jeevan Belliappa - Head, Information Technology

Since we've been using Cryotos CMMS Software, our asset maintenance management has been running more smoothly than ever. We're able to track and optimize our preventive maintenance with ease, thanks to the customized process workflow. This has been a lifesaver for our team!

The Cryotos CMMS software has allowed us to manage our assets more effectively and efficiently. It has helped us to improve our asset utilization. The software is user-friendly and easy to navigate, and the support team is always quick to help with any questions we have. We're very happy with the results we've seen so far and we're confident that we'll continue to see improvements in our asset management as we use the Cryotos CMMS software.

Planys - Cryotos Esteemed Client
Antony Jacob Ashish - Lead, R&D

Cryotos goes above and beyond when it comes to customer satisfaction. Planys Technologies use Cryotos for preventive/ corrective maintenance of our critical systems and not once did we face a problem that was not dealt with immediately. The team is extremely professional and helpful. We can rely on Cryotos when it comes to the operations and processes.

Thanks to the whole team for the amazing performance and thought leadership. It's rare to see teams that can put themselves in the customer's shoes and think from their perspectives - Cryotos team doesthat and more.

We recommend Cryotos if you are looking to put an end to your preventive maintenance problems and sign up with them!

Thanks to the team for an awesome job.

Xpert IFM - Esteemed Clients of Cryotos
Siva Shankar - AGM, (Operations & BD)

On behalf of Xpert FMS we would like to express our sincere appreciation for the excellent support Cryotos team have provided us for our building and facility management. Cryotos has always provided support that is timely and meets our expectations. Professionalism and quick response are the hallmarks of this team.

Sincere appreciation for the team's brilliant performance and wish them continued success. We highly recommend Cryotos as they have executed well on all assigned tasks and continue to outperform.

Thanks to all the hard work, our lives have become easier.

ST Jude India Childcare Centers - Cryotos Esteemed Client
Mukesh J - CIO

We are able to raised the workorder and tracking of these till the closure as helped us to provide better services our beneficiaries. Workflow-based work order management has helped us to define processes for each locations separatley. System provide notification once order is raised for assignment to engineer.

Maspro - Esteemed Clients of Cryotos
Mr.Robert

This CMMS software is top-notch! I can't believe how much it has helped me with my facilities maintenance management. Customized reports and business intelligence have been invaluable in making better decisions.

The software offers a great deal of customization for each organization's specific needs. They are always updating the software with new features and improvements, which is great. The support team is fantastic - they are always quick to help with any questions or problems we have. This software has definitely made my life a lot easier! It's so easy to use and it's really helped me keep track of all my maintenance tasks in one place. I would definitely recommend it to anyone looking for a CMMS platform.

Al Zain Farms LLC - Esteemed Clients of Cryotos
Mr. Vishnu S Nair

Since we've started using Cryotos, our team has been able to stay on top of all the various SOPs. Checklists and safety procedures are now easily accessible to everyone, and we can quickly reference them whenever we need to. The software has definitely helped to improve our team's communication and efficiency. Plus, the fact that it's cloud-based means we can access it from anywhere, which is a big plus. It has been a great help in keeping everyone on the same page and up to date with the latest procedures.

Dinex - Esteemed Clients of Cryotos
B S Vijaya K. - Maintenance Engineer

At starting it felt some what difficult for scheduling but now it made to easy access.

Review from Capterra

Korrun - Esteemed Clients of Cryotos
Nithin G. - Maintenance Incharge

Overall: Nice Software
Pros: Scheduling, work order creation, asset inventory, records.
Reasons for Choosing Cryotos: Compared to other products it's easy to use and easy to understand the feature.

Review from Capterra

Aptiv8 IT Solutions
Hashim - Business Project Manager

This CMMS software is top-notch! I can't believe how much it has helped me with my facilities maintenance management. Customized reports and business intelligence have been invaluable in making better decisions.

The software offers a great deal of customization for each organization's specific needs. They are always updating the software with new features and improvements, which is great. The support team is fantastic - they are always quick to help with any questions or problems we have. This software has definitely made my life a lot easier! It's so easy to use and it's really helped me keep track of all my maintenance tasks in one place. I would definitely recommend it to anyone looking for a CMMS platform.

Gurit - Esteemed Clients of Cryotos
Mr. Mohanmurali R

I recently purchased Cryotos CMMS Software for asset management needs at my organization and after a few months of testing and monitoring, I'm incredibly pleased with the results. The software is user friendly, accessible and the design is very intuitive. It covers all the aspects of managing maintenance and repair, starting from preventive maintenance and standardizing operation cycles, to scheduling and streamlining workflows. I am highly satisfied with the performance and the range of features offered by Cryotos. Highly recommendable!

Metro Tyres - Esteemed Clients of Cryotos
Mr. Sanjay Beri

Before using Cryotos, asset management and maintenance seemed like an uphill task for my team. Manual processes laden with human errors did not work for us at all. We decided to go with Cryotos after checking out similar products in the market.

The user interface of the software is intuitive and easy to use, making it simple to navigate through the different features and functionalities. I particularly appreciate the ability to track all assets in real-time, allowing me to keep a close eye on their performance and maintenance needs.

Customized work order and workflow creation has reduced the needs to always follow a particular template. Depending on our needs we can create tailor made workflows to suit our requirements.

I highly recommend Cryotos to anyone who would like to unburden themselves of maintaining and managing their critical assets.

Dinex - Esteemed Clients of Cryotos
Mr. Yuksel Aksin

As a customer of Cryotos CMMS software for asset management needs, I must say that I am thoroughly impressed with the features and functionality offered by the platform. Cryotos CMMS software has made managing my assets a breeze, and I no longer have to worry about missing maintenance or inspections.

One of the standout features of Cryotos CMMS software is the ability to generate work orders and schedule maintenance tasks. This has made it easy for me to stay on top of maintenance and repair tasks, ensuring that my assets are always in optimal condition.

The software also allows me to track inventory levels which has streamlined my inventory management process. The ability to generate reports and analyze asset performance data has also been invaluable in helping me make data-driven decisions about my assets. Overall, I would highly recommend Cryotos CMMS software to anyone looking for a reliable and efficient asset management solution.

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