Is Asset Depreciation Important for Maintenance Department?

Article Written by:

Ganesh Veerappan

Created On:

December 16, 2022

Is Asset Depreciation Important for Maintenance Department?

Table of Contents:

Most individuals would imagine accountants getting numbers wrong in a back office when you talk of asset depreciation. However, to a maintenance department, this is far beyond a line in a balance sheet; it is a strategic implementation that can determine how effective your operations will be, what your budget will be, and overall, how successful you will be in the long run.  

The thing is that all the equipment you control is getting out of value because of wear and tear, as well as obsolescence. When the decline does not have your maintenance team monitoring it, you may be investing money into assets that are not in service or maintaining assets that are vital to your bottom line that are being under-maintained. We are going to discuss in this guide why depreciation of assets is a game-changer in the maintenance departments and how you can use it to make smarter and data-driven decisions.

What is Asset Depreciation?

Essentially, the concept of asset depreciation gauges the degree to which the value of any physical asset reduces as the asset becomes old.  A forklift, conveyor belt, or HVAC system are assets that wears out as it gets older and as it is used on a daily basis.  

To the finance teams, this concerns the write-offs in taxes and proper reporting. However, in the case of maintenance teams, depreciation is a healthy measure. It assists you in answering such a serious question: "Is this machine worth the price of maintaining it in operation?

Why Should the Maintenance Department Care?

Integrating depreciation data into your maintenance strategy moves you from a reactive posture to a proactive one. Here is how it directly impacts your daily operations:  

1. Smarter Budget Allocation

Maintenance budgets are tight. Depreciation data helps you justify where to spend that budget. As an asset value drops, its maintenance costs often rise. By correlating these two metrics, you can ensure you aren't overspending on equipment that has already provided its return on investment (ROI).  

2. The "Repair vs. Replace" Dilemma

This is a classic maintenance headache. Do you fix the aging motor again or buy a new one?

  • Without Depreciation Data: You guess based on gut feeling.  

  • With Depreciation Data: It is easy to see when the cost of ongoing maintenance is higher than the remaining value of the asset, and it is clear and defensible in terms of finances to decide whether to replace it or not.  

3. Optimized Preventive Maintenance (PM)

Depreciation schedules can act as a roadmap for your PM tasks. A brand-new machine needs different care than one nearing the end of its useful life. Aligning your PM schedules with the asset lifecycle stage ensures you are extending its life without wasting resources on diminishing returns.  

4. Strategic Resource Allocation

Why waste your best technicians' time on assets that are due for the scrapyard? Depreciation tracking allows you to focus high-value labor and resources on high-value equipment, ensuring your team is always working on what matters most.


Step-by-Step: How to Implement an Asset Depreciation Program


Building a depreciation program doesn't have to be complicated. Follow this roadmap to get started:

  1. Audit Your Assets: Develop a detailed listing of all depreciating assets (machinery, vehicles, and tools) whose usefulness has a fixed expiry date.  

  1. Choose Your Metric: Collaborate with your finance department to select a depreciation technique (e.g., straight-line for the decay of constant use or declining balance to depreciate the assets that have a short life).  

  1. Define Useful Life: Estimate the life of the asset when the asset is in operation, how long it is expected to live according to the OEM standards, and according to your operational environment.  

  1. Centralize Data: Get rid of spreadsheets. Monitor real-time initial costs, current value, and depreciation rate using CMMS (Computerized Maintenance Management System).

  1. Review and Modify: In the event you do a significant overhaul that increases the life of a machine, you must adjust the depreciation schedule of the machine.

Real-World Impact: A Case Study

The Challenge: A mid-sized production facility was experiencing the problem of excessive maintenance costs on a 15-year-old production line. The crew was engaged in the cycle of reactive maintenance, attempting to ensure that the line was operational at any cost, and they continued to operate without understanding how expensive it was.

The Solution: The company implemented a CMMS to track the asset depreciation of the line. They compared the annual depreciation (using the straight-line method) against the escalating maintenance work orders.  

The Result: The data revealed a stark truth: the yearly maintenance spend was 40% higher than the asset's remaining value. Armed with this insight, the maintenance manager successfully petitioned for a capital expenditure to replace the line. The result was a reduction in downtime by 60% and a significant drop in monthly repair costs.  

How Cryotos CMMS Automates Asset Depreciation

Tracking depreciation manually is prone to errors and outdated data. Cryotos CMMS simplifies this by integrating financial health directly into your maintenance workflow.

  • Automated Calculations: Say goodbye to manual math. Cryotos automatically calculates depreciation based on your chosen method and the asset's useful life.  

  • Lifecycle Reporting: Visualize exactly where an asset is in its lifecycle through customizable dashboards.  

  • Cost-Benefit Analysis: Instantly compare maintenance costs vs. current asset value to make "repair or replace" decisions in seconds.

  • Budget Optimization: Align your maintenance spend with real-time asset value trends.  

Conclusion

Is asset depreciation important for the maintenance department? Absolutely.  

It is the bridge between operational reliability and financial responsibility. To prevent your budgeting changes, you will be able to prevent breakdowns and justifications, and optimize your budget efficiently by tracking depreciation. It is not merely that you preserve what you have, but that you are able to oversee the financial life of that particular asset.
 

Ready to see the true value of your equipment? Discover how Cryotos CMMS can transform your asset management strategy. Schedule a Free Demo Today to get started!

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