Total Productive Maintenance Software

Built on All 8 Pillars of TPM

Cryotos puts your whole TPM program in one platform. Operators own daily care. Engineers plan smarter. Leaders track every loss with live OEE. The result: less downtime, fewer defects, and lower cost.

8/8

TPM Pillars Covered

Live OEE

Real-Time Loss Tracking

Downtime

Fewer Surprise Breakdowns

1 Platform

Web and Mobile App

See Cryotos TPM Software in Action

Book a free demo and watch how Cryotos runs all 8 pillars of TPM on one platform.

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What is TPM Software?

Total Productive Maintenance (TPM) is a proven way to get the most from your equipment. It shares the care of machines across operators, engineers, quality, and safety teams. TPM software gives each pillar a digital home, so the work is tracked, repeatable, and easy to measure.

Cryotos is built for this. It connects all 8 pillars, the 5S base, and live OEE in one system. Your team stops chasing paper and starts cutting losses. Below, see what each pillar means, the exact Cryotos module that runs it, and where to go deeper.

The 8 Pillars of TPM, Powered by Cryotos

Each pillar does real work for your plant. One frees your experts. One kills downtime. One stops defects. Cryotos turns all 8 into daily action.

Focused Improvement

Small teams attack the losses that cost you most — slow cycles, minor stops, scrap, and rework. They fix the root cause, then prove the gain. Cryotos gives them the data and the workflow to do it every week.

  • OEE
  • Kaizen
  • Poka-Yoke
  • OPL
  • MP Sheet

Outcome: Teams cut the top 3 losses first, with before/after numbers on the OEE dashboard.

Autonomous Maintenance (Jishu Hozen)

Operators clean, inspect, and tag problems early. This catches small faults before they grow and frees the maintenance team for skilled work. Cryotos runs it all from the mobile app at the machine.

  • Abnormality Register
  • Red / White / Yellow Tag
  • CLITA Checklist
  • Mobile CMMS

Outcome: Fewer surprise breakdowns as operators catch and tag faults daily.

Planned Maintenance

Plan maintenance by time, meter, or condition, so work happens at the right moment. Cryotos ties work orders, assets, calibration, and spare parts together, so nothing slips through.

  • Work Orders
  • Work Requests
  • Scheduled Maintenance
  • Assets
  • Locations
  • Calibration
  • Inventory
  • Parts

Outcome: Higher MTBF and lower MTTR as planned work replaces firefighting.

Early Equipment Management

Use what you learn from current assets to choose, install, and commission new ones faster. Cryotos keeps the full asset lifecycle in one record, so lessons are not lost.

  • Asset Lifecycle
  • Installation
  • Commissioning
  • Asset History

Outcome: Faster, smoother start-ups with fewer early failures on new equipment.

Quality Maintenance (Hinshitsu Hozen)

Set the machine conditions that produce zero defects, then watch them. Cryotos links a QA Matrix and root cause analysis to your assets, so quality problems get traced and fixed at the source.

  • QM Pillar
  • QA Matrix
  • RCA for Defect Phenomenon

Outcome: Lower scrap and rework as defect causes are removed, not just inspected.

Education and Training

Build skills fast so every operator and technician works the same safe way. Cryotos tracks each person's skills with a scoring system and shares know-how through One Point Lessons.

  • E&T Pillar (HR)
  • Employee Skills
  • Scoring System
  • OPL

Outcome: Faster onboarding and a clear skill map that shows training gaps.

Administrative & Office Maintenance (Office TPM)

Apply TPM thinking to planning, purchasing, and reporting. Cryotos automates approvals and handoffs and removes waste from the paperwork that slows the plant down.

  • OTPM
  • Waste Elimination
  • Workflow Automation
  • Reports

Outcome: Shorter approval times and less rework in back-office tasks.

Safety, Health & Environment (SHE)

No permit, no job. Cryotos runs electronic permits, logs safety behaviors, and tracks incidents end to end, so every job is safe and on record.

  • BBS
  • Incident Management
  • ePTW

Outcome: Fewer incidents and a clean digital trail that auditors trust.

The Base and the Scoreboard: 5S and OEE

5S is the base every pillar stands on. Cryotos runs digital Sort, Set, Shine, Standardize, and Sustain audits with photo evidence, scores, and auto-reminders for recurring checks.

OEE is how you prove TPM works. Cryotos tracks Availability, Performance, and Quality in real time, with IoT integration and machine-wise dashboards, so you see every loss and act on it.

Why Plants Choose Cryotos for TPM

Stronger value for your business, from the shop floor to the back office.

Easily submit detailed permit requests using templates and risk assessment tools for smooth initiation.
Boost Efficiency

Raise OEE by cutting unplanned stops and slow cycles.

Expedite approvals with automated workflows and real-time tracking, ensuring informed decisions.
Ensure Quality

Stop defects at the source with quality maintenance checks.

Streamline work with clear instructions, e-sign-offs, and detailed reports for better closure and planning.
Lower Cost

Spend less on emergency repairs and rush parts.

Streamline work with clear instructions, e-sign-offs, and detailed reports for better closure and planning.
Keep Improving

Turn every Kaizen idea into a tracked, measured win.

Start Your TPM Program in 4 Steps

Cryotos gets you from paper to a working TPM system fast.

Easily submit detailed permit requests using templates and risk assessment tools for smooth initiation.
Set the base

Run 5S audits and load your assets, so the floor is clean and your data is ready.

Easily submit detailed permit requests using templates and risk assessment tools for smooth initiation.
Hand work to operators

Roll out Jishu Hozen checklists and OPL sheets on the mobile app.

Easily submit detailed permit requests using templates and risk assessment tools for smooth initiation.
Plan and protect

Switch on preventive plans, predictive alerts, and e-permits for safe work.

Easily submit detailed permit requests using templates and risk assessment tools for smooth initiation.
Measure and improve

Track OEE, log Kaizen ideas, and prove your gains on live dashboards.

See Why Thousands of Leading Companies Trust Cryotos

Review for Cryotos from Software WorldReview for Cryotos from CapterraReview for Cryotos from GetAppReview for Cryotos from G2Review for Cryotos from Software Advice

Frequently Asked Questions About Cryotos TPM

Case Studies: Chronicles of Success with Cryotos

Testimonial Image
How did Planys Technologies Overcome Manual Documentation and Missing Key Details in Work Orders?

Explore how Planys have encountered, 96% availability and reliability rate for assets, 25% reduction in critical breakdowns, and Enhanced operational efficiency after implementig Cryotos CMMS Software!

Testimonial Image
How Alzain Farms LLC Enhanced Maintenance Efficiency with Cryotos CMMS?

Alzain Farms LLC faced challenges with inefficient maintenance tracking, frequent equipment breakdowns, and manual processes. Explore how the firm overcome these issues and digitized their maintenance operations for real-time tracking and proactive scheduling.

Other Cryotos CMMS Solutions

CMMS software, one of the maintenance solution of Cryotos

Permit-to-Work Software

Enhance maintenance efficiency by managing assets, scheduling tasks, and tracking work orders seamlessly.
Cryotos maintenance management software

Maintenance Management Software

Streamline your maintenance workflows, enabling managers to plan, schedule, and track maintenance activities efficiently.
Asset management software

Asset Maintenance Management Software

Make data-driven decisions and optimize asset utilization by tracking asset history, maintenance schedules, and performance metrics.
Facility management software, Cryotos maintenance application

Facility Management Software

From space planning to maintenance scheduling and vendor management, FMS helps facility managers ensure that buildings are safe, functional, and efficient.
Field service management software

Field Service Management Software

Optimize field operations by efficiently scheduling, dispatching, and tracking service tasks in real-time.

Don't Take Our Words!
Here From Our Esteemed Clients!

Gurit, supplier for composite materials, engineering services and equipment for the wind turbine | Client of Cryotos
Mr. Mohanmurali R

I recently purchased Cryotos CMMS Software for asset management needs at my organization and after a few months of testing and monitoring, I'm incredibly pleased with the results. The software is user friendly, accessible and the design is very intuitive. It covers all the aspects of managing maintenance and repair, starting from preventive maintenance and standardizing operation cycles, to scheduling and streamlining workflows. I am highly satisfied with the performance and the range of features offered by Cryotos. Highly recommendable!

Read Review in G2
Al Zain Poultry Farms LLC, leader in poultry industry offering 100% halal and hygienically packed - Client of Cryotos
Mr. Vishnu S Nair

Since we've started using Cryotos, our team has been able to stay on top of all the various SOPs. Checklists and safety procedures are now easily accessible to everyone, and we can quickly reference them whenever we need to. The software has definitely helped to improve our team's communication and efficiency. Plus, the fact that it's cloud-based means we can access it from anywhere, which is a big plus. It has been a great help in keeping everyone on the same page and up to date with the latest procedures.

Ardelisys, security system installation service - Client of Cryotos
Mr. Sathyendran R.

I am using this application right now for my service team, very good, user friendly, have lot of customisation in workflow and service reports. the team supported for initial implementation, They have good support team. Myself fully recommended this application.

Read Complete Review in G2

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